Automatic Biscuit Making Machine | Crisp & Hard Biscuit Production Line | Industrial Cookie Equipment

Introduction of Automatic Biscuit Equipment Crisp Tough Biscuit Production Line

 

1. The biscuit production line has novel design, compact structure and high degree of automation. From feed pressing, forming, waste recycling, drying, oiling, cooling, can be completed fully automatic.

2. By changing the mold and process formula, we can produce a variety of popular biscuit products in the market, such as butter biscuit , sandwich biscuit , ultra-thin biscuit , soda biscuit , animal biscuit , vegetable biscuit , printed biscuit, laminated biscuit, etc.

3. The production line has the function of roll cutting and roll printing, so it can produce both tough biscuits and crisp biscuits.There are more than 20000 kinds of mold patterns.

 

YH-BG600 type crisp and tough biscuit production line, equipped with various molds, can produce various types of crisp and tough biscuit. Production capacity: 400kg/h (depending on the thickness of the biscuit)

 

This equipment can also produce high-quality biscuits with various flavors such as cream and jam. (requires additional cream sandwich machine)

 

Main raw materials: 1 flour 2 white sugar 3 eggs 4 loosening agent 5 milk powder 6 essence 7 carbon ammonia 8 soda, etc.

 

Configurable Production Line Parameters of Automatic Biscuit Equipment Crisp Tough Biscuit Production Line

 

Specification	Power	Oven length	Cooling line	Packing table	Output
YH 600 Size	658.7kw	50m	20m	12m	600-900kg/h
YH 800 Size	1059kw	60m	25m	16m	700kg-1.2t/h
YH 1000 Size	1264kw	60m	25m	16m	1t-1.5t/h
YH 1200 Size	1300kw	60m	25m	16m	1.4t-1.9t/h

 

Flow Chart of Automatic Biscuit Equipment Crisp Tough Biscuit Production Line

 

Merits:

 

1.The furnace temperature can be automatically controlled so that the furnace temperature is always kept at the required temperature

 

2. Net with automatic pneumatic correction function, to prevent the net belt running

3. Double PU tape, easy to clean, clean and environmental protection

4. The roll is made of high density alloy material. The surface of the pressed surface is smooth and the thickness is so uniform

 

Details Specification of YH-BG600 Type Crisp and Tough Biscuit Production Line

 

List	Name	Specification
1	Horizontal dough mixer	Model: HQ-BG200 Power: 13.2kw Tipper power: 2.2kw Dimensions: 1690*980*1700mm Stirring speed: 23rpm Weight: 1650kg Mixing time: 10-15min Material: Hopper Liner Stainless Steel, Rack A3 Carbon Steel Application: A dough mixer is a machine that mixes flour, water or other ingredients into dough. It is widely used in making various kinds of pastry, biscuits, bread, steamed bread and other dough. Remarks: Type S for crispy, paddle-type dough mixer for tough biscuits
	Tough biscuit forming machine	Parameter Model: HQ-BG600 Power: 5.5kw Dimensions: 6000*1200*1680mm Production capacity: 350-400kg/h ( (depending on the size and thickness of the biscuit) ) Roller diameter: 205 Weight: 3500kg Materials: Housing Stainless Steel, Frame A3 Carbon Steel Application: Put the kneaded dough into the machine, press the skin through three rollers, and then cut it into biscuit parisons through the roller-cutting die once, and enter the oven to bake the medium and high-grade toughness crackers.
3	Crispy biscuit making machine (includes 1 set of molds)	Parameter Model: HQ-BG600 Power: 3kw Dimensions: 2000*1150*1250mm Production capacity: 400kgh (depending on the size and thickness of the biscuit) Roller diameter: 248 Weight: 850kg Material: Housing Stainless Steel, Frame A3 Carbon Steel Performance: Put the mixed flour into this machine, and it can be formed into the biscuit embryo by one-time forming by roller stamping, and then put into the oven to make various medium-high, medium and low-grade shortbread biscuits of different shapes.
4	Front dive	Parameter Model: HQ-BG600 Power: Passive Dimensions: 2000*1100*900 Weight: 1200kg Material: Housing stainless steel, frame A3 carbon steel. Application: The oven feeding machine is a conveying device that connects the mesh belt to the oven, and the biscuits connected to the steel mesh belt by the large roller are continuously transported to the oven for baking.
5	Rear drive	Parameter Model: HQ-BG600 Power: 7.5kw Voltage: 380v50hz Dimensions: 2000*1100*900 Weight: 1500kg Materials: Housing Stainless Steel, Frame A3 Carbon Steel   Application: The oven is used to take the baked biscuits out of the oven into the fuel injector, and at the same time, it can drive the mesh belt in the oven, tighten the mesh belt, and play the role of cooling and transition.
6	Gas Tunnel Oven	Parameter Model: HQ-BG600 Heating method: gas Air consumption: 24-26m³/hour Number of igniters: 80 Fan power: 3kw*3 Voltage: 380v50hz Dimensions 40000*1620*1750mm Number of knots: 10 knots (normally 4 meters is 1 knot) Baking capacity: 400kg/h Weight: 18000kg Application: Gas heating baking oven, heating radiation is more than 95%, energy saving effect reaches more than 35%, good sanitation conditions, long service life, uniform gas heating radiation baking, reasonable furnace body setting, good heat preservation performance.
7	Control cabinet	Parameter Model: HQ-BG600 Dimensions: 800*400*1900mm Weight: 280kg Uses: This device is used for intelligent temperature control meter and electric control cabinet to control temperature and speed. Material: Stainless steel
8	Biscuit Injector	Parameter Model: HQ-BG600 Power: 5.5kw Voltage: 380v50hz three-phase Dimensions: 2000*1150*1380mm Weight: 750kg Materials: Housing Stainless Steel, Frame A3 Carbon Steel Application: This equipment sprays oil on the surface of the biscuits to make the color, aroma and taste of the biscuits more distinctive and improve the grade of the biscuits. The machine has uniform fuel injection, high efficiency, low fuel consumption, low noise, beautiful shell, convenient and reliable operation.
9	180 degree turning machine   Remarks can not be selected	Parameter Model: HQ-BG600 Power: 2.2kw Voltage: 380v50hz three-phase Dimensions: 2200*4000*800mm Weight: 1050kg Material: Conveying food grade PVC belt, rack stainless steel Performance: This equipment turns on the way of biscuit cooling, shortens the length of the whole line, and increases the effect of biscuit cooling and conveying.
10	Cooling conveyor	Parameter Model: HQ-BG600 Power: 2.2kw Voltage: 380v50hz three-phase Dimensions: 15000*900*800mm Weight: 1200kg Material: Stainless steel Conveying: mesh belt Application: This equipment is fully cooled before the biscuits are sent to the packaging machine to ensure the quality of the biscuits after packaging and prolong the shelf life.
11	Biscuit machine	Parameter Model: HQ-600 Power: 3.5kw Voltage: 380v50hz Dimensions: 2600*1200*1300 Weight: 800kg Materials: Housing Stainless Steel, Frame A3 Carbon Steel Application: This equipment is arranged into stacks before the biscuits are cooled and packed, saving packing labor and improving work efficiency.
12	Packing table set	Parameter Model: HQ-BG600 Power: 1. 1kw Voltage: 380v50hz three-phase Dimensions: 8000*900*800mm Weight 300kg Material: Stainless Steel Conveyor belt: food grade PVC belt Usage: Packing flat set is to put the biscuits arranged in rows into the track of the packing machine before the packing machine, to speed up the packing speed, or to cool down again。
13	Molds	Parameter HQ-BG600 type Length: 890 Diameter: 248 Weight: 48kg Material: The die is polycarbon and the stick is carbon steel. Buy another need 260usd	Sample picture of crispy biscuit mold Tough biscuit mold sample diagram
1	Biscuit sandwich machine	Model: 2+1 Production capacity: 100-300 pieces / minute) Power: 2.85kw Working voltage: 220v/50Hz Sandwich cake specifications: Round: Φ30-60 W30-60H3-8 Rectangular L: 30-75 (W) 30-60 (H) 3-8 Square: W30-60 (H) 3-8mm Dimensions: 3800*950*1500
2	PACKINGMACHINE	Model: 320 type Bag size: L100-320mm; W30-160mm; H5-55mm Packing speed: 30-180 bags / minute Packaging film width: 90-320mm Switched between Chinese and English Power: 4.1kw Equipment size: 4000*1050*1650mm Weight: 500kg Equipment includes: coding machine, nitrogen filling device, touch screen
3	Mixing machine	Parameter Parameter model: 60 type Production capacity: 40- 100kg/h Hopper capacity: 60L/time Power supply: 380v50Hz Mixing speed: 74/ 141/277 Power: 3kw Overall weight: 420Kg Dimensions: 610*650*1360mm Random configuration: one stirring ball, one stirring bat, one stirring hook Uses: for making sandwich biscuits and whipping cream

 

Application of Automatic Biscuit Equipment Crisp Tough Biscuit Production Line

 

The fully automatic biscuit production line is capable of accomplishing the entire biscuit processing procedure—spanning raw material mixing, dough kneading, rolling, molding, baking, cooling, sorting to packaging—with consistently stable performance. This reliability stems from its advanced precision control systems, including imported temperature sensors that keep the baking chamber temperature error within ±1℃ and high-wear-resistant conveyor belts supporting 24-hour continuous operation, effectively minimizing downtime and ensuring uniform production quality.

 

It comes equipped with a variety of standard biscuit molds, such as round, square, oval, and finger-shaped ones. These molds are crafted from food-grade 304 stainless steel, featuring a non-stick coating for easy demolding without damaging biscuit shapes, and are designed for quick disassembly and cleaning to prevent cross-contamination between different flavors. Moreover, the biscuit molds can be customized according to the customer’s specific production requirements: our engineering team will design exclusive molds, supporting brand logo engraving, and special sizes (mini bite-sized or large family packs), with a sample testing process to ensure shape accuracy and a fast 7-15 day production cycle for mass-produced custom molds.

 

Additionally, we can provide customers with professional biscuit baking formulas tailored to the production line’s operating parameters. Developed by our R&D team with over 10 years of food processing experience, these formulas cover both classic options (like the popular cream, wheaten, and milk flavors) and market-trending varieties (including health-oriented ones such as low-sugar or vegetable-flavored biscuits). Each formula undergoes 5-8 rounds of trial baking to adjust parameters like baking time and temperature, ensuring stable texture and rich flavor.

 

By simply changing the biscuit mold and adjusting the formula, customers can produce a variety of popular market-hot selling biscuits, such as cream flavor biscuits, wheaten biscuits, cream cookies, sea-salt flavor cookies, milk flavored biscuits, sesame biscuits, animal-shaped biscuits, and vegetable flavor biscuits. This flexibility also allows for expanding into other in-demand categories, like seasonal limited-edition shaped biscuits or low-sugar health-focused options, to meet diverse consumer preferences.

 

Advantage of Automatic Biscuit Equipment Crisp Tough Biscuit Production Line

 

Yanhui large capacity biscuit manufacturing plant is designed and developed after over 15 years of focused research and development, integrating decades of industry production experience and iterative improvements from thousands of customer feedback entries—ensuring it aligns with real-world production needs.

 

It is carried out by intelligent mechanical and electrical control systems (equipped with PLC programming and HMI human-machine interface) from mixed feeding (with automatic material level detection to avoid overflow) to biscuit molding, precise biscuit tracking, scrape dough reuse (via a dedicated recycling channel that grinds excess dough into uniform particles for reprocessing), continuous baking, glazing (with adjustable glaze thickness), cooling, and other key processes.

 

All operations are completed fully automatically, and the thickness of biscuits can be precisely adjusted by manipulating the sheeting pressure through the HMI—supporting thickness ranges from 1mm to 10mm with an error margin of only ±0.1mm, suitable for both thin crispy biscuits and thick soft varieties.

 

Roller sheeting molding is accomplished in one time, driven by high-torque servo motors that ensure uniform pressure across the roller surface. The biscuit molding rate reaches over 99% (far above the industry average of 95%), and the biscuit molding quality is consistently above average—with smooth edges, clear patterns, and no deformation.

 

It is easy to replace product specifications by changing the impression roller: the roller adopts a quick-release clamping structure, allowing a single operator to finish replacement in 15 minutes or less without specialized tools, significantly reducing downtime between product switches.

 

The biscuit baking oven can be assembled in sections (each section weighs ≤500kg and is 2m in length), which not only simplifies on-site installation (completable by 2 workers in 3 days) but also facilitates transportation through narrow doorways or elevator shafts.

 

The baking oven is equipped with a food-grade 304 stainless steel mesh belt conveyor (with 1mm mesh apertures to prevent dough leakage) to track products, ensuring each biscuit stays aligned during baking without overlap. This mesh belt design, combined with the oven’s internal stainless steel lining and detachable oil collection trays, ensures a clean and sanitary baking effect that meets FDA and CE food safety standards.

 

The oil sprayer nozzle adopts a frequency converter for stepless speed control—maintaining a stable spraying rate (deviation ≤2ml/min) while reducing energy consumption by 12% compared to traditional fixed-speed sprayers, achieving good energy-saving results.

 

Mechanical transport speed can be flexibly manipulated faster or slower, with an adjustable range of 0.5-3m/min to adapt to the processing needs of different biscuit types (e.g., slower speeds for thick, moisture-rich biscuits).

 

The cookie production line is equipped with a multi-functional speed regulating device (supporting both manual and automatic adjustment), fully automatic temperature control (with ±1℃ accuracy for the oven and mixing chamber), automatic leakage or power failure alarm, and a series of advanced safety devices—including over-temperature cutoffs and safety interlocks on access doors—to eliminate operational hazards.

 

All parts of the whole machine that contact raw materials adopt food-grade 304 stainless steel, fully meeting international food hygienic requirements such as GB 4806.9 and EU Regulation No. 10/2011. It features a novel, ergonomic design (key operation points are positioned at 1.2-1.5m for easy access), a compact structure that saves 15% of floor space compared to similar lines, and an ultra-high degree of automation (over 98% of processes run automatically).

 

 

 

 

Full-Dimensional Customization Capabilities of Automatic Biscuit Equipment Crisp Tough Biscuit Production Line

 

The biscuit machine production line is equipped with full-dimensional customization capabilities. It can realize targeted optimization of core configurations based on customers' actual production needs, site conditions and cost budgets. The specific customization directions are as follows:

 

Production Capacity Customization: Matching Production Needs of Different Scales

 

The configuration of the production line can be flexibly adjusted according to the customer's output target, covering all scenarios from small workshops to large-scale factories. For example, for startup customers, compact production lines with an hourly output of 50-200kg can be customized, equipped with single-section ovens and small dough mixers. For large-scale production enterprises, it can be upgraded to high-efficiency production lines with an hourly output of 300-1000kg.

 

The production capacity is improved by extending the oven length (customizable 6-15m sectional ovens), increasing the conveyor belt speed (adjustable from 0.8 to 3m/min) and adding dual sets of dough rolling rollers. At the same time, it is equipped with automatic feeding systems and finished product sorting devices to reduce manual intervention and ensure stable operation under high output.

 

Mold Shape Customization: Meeting Differentiated Product Design

 

It supports personalized customization of full-range biscuit molds. In addition to conventional round, square and animal shapes, it can customize molds with special patterns (such as grid patterns and wavy patterns) or exclusive molds with brand logos according to the customer's brand positioning or market demands. All molds are made of ABS material, which facilitates demolding and easy cleaning. The customization process provides a full-cycle service of "drawing confirmation - sample prototyping - mass production", and the sample production cycle is only 10-15 days, ensuring mold precision and product shape restoration.

 

Heating Method Customization: Adapting to Site and Cost Requirements

 

Two mainstream heating methods (electric heating and gas heating) are available to meet different site conditions and operating cost preferences:

 

Electric heating type: Adopting an intelligent temperature control system, the temperature control accuracy can reach ±1℃, with excellent heating uniformity. It is suitable for areas without gas supply or with high environmental protection requirements (e.g., urban workshops). There is no need to lay gas pipelines, enabling easy installation. During operation, there is no exhaust gas emission, which complies with food production hygiene standards. Meanwhile, it is equipped with overload protection and leakage alarm devices, ensuring high safety.

 

Gas heating type: Equipped with high-efficiency burners, its heating rate is 30% faster than that of electric heating, and the hourly energy cost is 20%-30% lower than that of electric heating. It is suitable for production scenarios with stable natural gas/liquefied gas supply and high output demand. The oven is built with gas leakage detection sensors and automatic flameout protection devices to ensure safe and controllable heating process. Meanwhile, it supports sectional temperature control, adapting to the baking needs of different biscuits.

 

Case Studies of Visiting Clients

 

 

Finished Products of Automatic Biscuit Equipment Crisp Tough Biscuit Production Line

 

 

Factory Real Scene Display Picture

 

 

Packing and Shipping of Automatic Biscuit Equipment Crisp Tough Biscuit Production Line